Starter repair on Toyota Carina with 7A-FE engine

Comments • 14

No, the other two brushes are clamped with a metal mustache, they were not soldered

Well, I didn’t add anything of my own, most likely from the factory

Thanks for the useful video. I went to remove my starter, otherwise I have had to tap on it with a key for 2 days now, since the battery charging indicator on the dashboard does not go out, and after tapping on the starter it disappears(

I chewed everything and put it in my mouth, it’s very clear, well done))

add to favorites))) I’ve been suffering from periodic clicks for three years and now I’ve seen it from inside, I’ll take it apart

Thanks for the comment)

Useful video. Thank you!

Hello, can you please tell me I have exactly the same starter on the crown at 170, 5A engine, the starter stopped turning, knocked on it, it helped several times, after which it started turning very poorly, you can say chewing on the car, did it stop starting, is it the brushes or not?

Most likely yes, but you need to open it, it’s so hard to say for sure..

@Pavel Samorodov car Toyota 07.

@Pavel Samorodov hello. I clarified the details, in general the story is this: after an accident, the car sat without repairs on the alarm until the battery was completely discharged. And a week ago they charged it at the battery station, they said so, like a battery with a capacity of 55 AH, but since it was completely discharged, now they cannot charge it completely, but only like only up to 35 Ah.? I didn’t take it from them myself, my son took it from them, so, and today they called and said they installed the radiator, they couldn’t start it, when you turn the key there is complete silence,))) But the emergency lights go off,))) But the master doesn’t There was a key fob for the signaling, but only the key was duplicated, he said that when measuring the battery, it showed only 11.0 V. BUT he did not try another battery, but simply put the battery on charge until tomorrow. And the battery is only 2 years old and is maintenance-free “Tab polar Asia 55AH”

Replacing brushes

Starter brushes wear out quickly and need to be replaced periodically. If the brushes are worn down to 6 mm or less, they must be replaced. How to do it:

1. Disconnect the cable connection from the starter terminal.
2. Remove the screws holding the manifold cover together.
3. Remove the cover from the housing.
4. Remove other elements: o-ring, gasket, clamp, seal.
5. Inspect the brush holder.
6. Remove the starter brush holder. After this, the brushes will jump out of their sockets on their own, because the walls of the housing will no longer exert pressure on them. The parts will hang on the wires.
7. Clean the brush holder.
8. Assess the condition of the brushes and replace worn parts.
9. Perform alignment.
10. The assembled holder is installed back into the housing.
11. Install the bushing seal.
12. Replace the manifold cover.
13. Gaskets, a seal and a clamp are put on top.
14. Tighten the bolts.
15. Place the shaft cover on top.
16. Tighten the fasteners.
17. Install the starter into the car.
18. Try to start the engine.
19. In case of failure, it is advisable to contact the service center.

In the case of foreign cars, everything is a little more complicated. Ordering original brushes for foreign cars is expensive. In addition, a lot of time is spent on the delivery of spare parts itself. However, if desired, even ordinary copper-graphite brushes can be corrected with a file and built into a foreign car.

INSTRUCTIONS FOR REPAIR AND OPERATION OF SPECIAL TRUCKS.

.

….

Soldering

How to prepare starter brushes for soldering without welding equipment, at home:

1. clean off the mastic;
2. cut off the old brushes and tin the copper on the “tails” to increase the contact area;
3. heat the “tails” with a soldering iron and remove the brushes;
4. Solder new parts into the vacant spaces.

If the brushes do not fit well, they must first be carefully ground on all sides. The hole for the brush wire can also be widened with an awl. How to start soldering:

1. Place the brush on the winding.
2. Fasten with wire.
3. Cover tightly with solder - flux or rosin.
4. Weld copper. This is done under constant voltage.

It is recommended to use a current of 40 A from graphite electrodes. What you will need for work:

• fully charged battery;
• cables with contacts on clothespins;
• graphite brush;
• acid;
• refractory solder, flux;
• strong soldering iron 42 V minimum;
• dark glasses or welding helmet.

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COROLLA coupe (AE86)

from 1983/05 to 1987/07

• 1.6 sr 16v (78 hp)
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• 1.6 gt 16v (ae86) (124 hp)
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COROLLA Liftback (_E8_)

from 1983/06 to 1989/05

• 1.6 (ae82) (84 hp)
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• 1.3 (82 hp)
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• 1.6 (ae82) (116 hp)
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• 1.6 (ae82) (73 hp)
• 1.3 (ae80) (65 hp)

COROLLA (_E8_)

from 1983/06 to 1989/06

• 1.6 (ae82) (84 hp)
• 1.8 d (58 hp)
• 1.8 d (64 hp)
• 1.3 (82 hp)
• 1.3 (ae80/ee80) (75 hp)
• 1.6 (ae82) (79 hp)
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• 1.6 (ae82) (72 hp)
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• 1.6 (73 hp)

COROLLA (_E9_)

from 1987/05 to 1994/09

• 1.6 i 20v (ae92) (139 hp)
• 1.3 (81 hp)
• 1.6 (116 hp)
• 1.8 d (64 hp)
• 1.6 4wd (90 hp)
• 1.6 (ae92) (90 hp)
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• 1.5 dx (116 hp)
• 1.6 (185 hp)
• 1.6 (197 hp)
• 1.3 i (ee90) (75 hp)
• 1.6 gl 4wd (95 hp)
• 1.6 i 4wd (105 hp)
• 1.5 (71 hp)
• 1.4 (ae90) (82 hp)
• 1.6 awd (103 hp)
• 1.6 xl (95 hp)
• 1.6 (103 hp)
• 1.5 (125 hp)
• 1.6 i (105 hp)
• 1.8 d (67 hp)
• 1.5 4wd (125 hp)
• 1.8 (107 hp)

COROLLA Compact (_E9_)

from 1987/05 to 1995/10

• 1.3 (82 hp)
• 1.3 (ee90) (75 hp)
• 1.6 (ae92) (90 hp)
• 1.6 gti (ae92, ae93) (116 hp)
• 1.8 d (ce90) (64 hp)
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• 1.6 i (ae92) (105 hp)
• 1.8 d (ce90) (67 hp)
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• 1.5 (116 hp)
• 1.5 (125 hp)
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COROLLA coupe (_E9_)

from 1987/05 to 1995/10

• 1.6 (117 hp)
• 1.6 (97 hp)
• 1.6 (136 hp)
• 1.6 (103 hp)

COROLLA Liftback (_E9_)

from 1987/07 to 1995/10

• 1.6 i 20v (ae92) (139 hp)
• 1.3 (81 hp)
• 1.6 gti (125 hp)
• 1.6 4wd (90 hp)
• 1.3 i (ee90) (75 hp)
• 1.6 (ae92) (90 hp)
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• 1.8 d (ce90) (64 hp)
• 1.6 (95 hp)
• 1.5 (71 hp)
• 1.5 (87 hp)
• 1.6 (ae92) (105 hp)
• 1.8 d (ce90) (67 hp)
• 1.4 (ae90) (82 hp)
• 1.6 4wd (105 hp)
• 1.5 (116 hp)
• 1.5 (125 hp)
• 1.5 4wd (125 hp)
• 1.6 efi (ae92, ae93) (116 hp)
• 1.8 efi (ae93) (136 hp)
• 1.6 i (ae94) (102 hp)

COROLLA Station Wagon (_E9_)

from 1987/12 to 1992/12

• 1.6 (ae92) (95 hp)
• 1.3 (ee90) (75 hp)
• 1.8 d (ce90) (64 hp)
• 1.6 awd (103 hp)
• 1.6 (ae92) (90 hp)
• 1.6 4wd (95 hp)
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• 1.6 xli 4wd (ae95) (105 hp)
• 1.8 d (ce90) (67 hp)
• 1.6 (103 hp)
• 1.6 xli (105 hp)

COROLLA (_E10_)

from 1991/06 to 1999/11

• 1.6 i 20v (ae101) (159 hp)
• 1.8 4wd (120 hp)
• 1.6 (115 hp)
• 1.6 (103 hp)
• 1.3 xli 16v (ee101) (88 hp)
• 1.3 12v (ee100_) (72 hp)
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• 2.0 d (ce100_) (72 hp)
• 1.8 (117 hp)
• 1.8 i (116 hp)
• 1.6 (106 hp)
• 1.3 xli (ee101_) (75 hp)
• 1.6 si (ae101_) (114 hp)
• 1.8 (121 hp)

COROLLA Liftback (_E10_)

from 1992/05 to 1997/04

• 1.3 12v (ee100_) (72 hp)
• 1.3 xli (ee101_) (88 hp)
• 1.6 gli (ae101_) (114 hp)
• 2.0 d (ce100_) (72 hp)
• 1.8 gt (ae102_) (117 hp)

COROLLA Wagon (_E10_)

from 1992/05 to 1997/04

• 1.6 4wd (107 hp)
• 1.6 (107 hp)
• 1.3 12v (ee100_) (72 hp)
• 1.6 (103 hp)
• 1.3 xli 16v (ee101_) (88 hp)
• 1.6 si (ae101_) (114 hp)
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• 2.0 d (ce100_) (72 hp)
• 1.8 xl 4wd (120 hp)
• 1.8 xl (120 hp)
• 1.8 (117 hp)
• 1.8 (110 hp)
• 1.8 4wd (125 hp)
• 1.3 xli (ee101_) (75 hp)
• 1.8 16v 4wd (ae103_) (110 hp)

COROLLA Compact (_E10_)

from 1992/05 to 1999/11

• 1.3 12v (ee100_) (72 hp)
• 1.3 xli 16v (ee101) (88 hp)
• 1.6 si (ae101_) (114 hp)
• 2.0 d (ce100_) (72 hp)
• 1.8 gti 4wd (110 hp)
• 1.8 gt (ae102_) (117 hp)
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• 1.6 i (ae101) (106 hp)
• 1.3 xli (ee101_) (75 hp)

COROLLA Wagon (__E11_)

from 1997/04 to 2001/10

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• 1.8 4wd (125 hp)
• 1.8 (110 hp)
• 1.4 16v (zze111_) (97 hp)
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• 2.0 d-4d (110 hp)
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COROLLA Compact (_E11_)

from 1997/04 to 2002/01

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• 1.6 (ae111_) (110 hp)
• 1.6 aut. (ae111_) (107 hp)
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• 1.5 (106 hp)
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• 1.4 (zze111_) (97 hp)
• 1.6 (zze112_) (110 hp)
• 1.9 d (wze110_) (69 hp)
• 2.0 d-4d (110 hp)
• 2.0 d-4d (90 hp)

COROLLA Liftback (_E11_)

from 1997/04 to 2002/01

• 1.4 (ee111_) (86 hp)
• 1.6 (ae111_) (110 hp)
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• 2.0 d (ce110) (72 hp)
• 1.8 (ae112) (116 hp)
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• 1.6 (zze112_) (110 hp)
• 1.9 d (wze110_) (69 hp)
• 2.0 d-4d (90 hp)

COROLLA (_E11_)

from 1997/04 to 2002/06

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• 1.6 aut. (ae111_) (107 hp)
• 2.0 d (ce110_) (72 hp)
• 1.3 (75 hp)
• 2.2 td (90 hp)
• 1.6 i 20v (ae111) (165 hp)
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• 1.8 (116 hp)
• 1.5 (106 hp)
• 1.8 (126 hp)
• 1.4 16v (zze111_) (97 hp)
• 1.6 16v (zze112_) (110 hp)
• 1.9 d (wze110_) (69 hp)
• 2.0 d-4d (110 hp)
• 2.0 d-4d (90 hp)

COROLLA sedan (_E12J_, _E12T_)

from 2001/03 to 2008/03

• 1.8 (131 hp)
• 1.5 g 4wd (109 hp)
• 1.3 (87 hp)
• 1.5 (109 hp)
• 1.8 (136 hp)
• 1.8 (125 hp)
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• 1.4 vvt-i (97 hp)
• 1.6 vvt-i (110 hp)
• 2.0 d-4d (90 hp)
• 1.8 (132 hp)
• 2.0 d-4d (116 hp)
• 1.4 d-4d (75 hp)
• 1.4 d-4d (90 hp)
• 1.8 (173 hp)
• 1.8 4×4 (128 hp)
• 1.5 (110 hp)

COROLLA (ZZE12_, NDE12_, ZDE12_)

from 2001/11 to 2007/02

• 1.8 4wd (136 hp)
• 1.4 vvt-i (97 hp)
• 1.6 vvt-i (110 hp)
• 2.0 d-4d (90 hp)
• 2.0 d-4d (110 hp)
• 1.8 vvtl-i ts (192 hp)
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• 2.0 d-4d (116 hp)
• 1.8 vvti (136 hp)
• 1.4 d (90 hp)
• 1.8 vvtl-i ts (224 hp)
• 1.8 vvtl-i ts (218 hp)
• 1.6 vvti (124 hp)

COROLLA station wagon (_E12J_, _E12T_)

from 2001/12 to 2007/02

• 1.8 4wd (136 hp)
• 1.4 vvt-i (97 hp)
• 1.6 vvt-i (110 hp)
• 2.0 d-4d (90 hp)
• 2.0 d-4d (116 hp)
• 1.8 (136 hp)
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• 1.4 d4-d (90 hp)

COROLLA station wagon (_E14_)

from 2006/09

• 1.5 4wd (105 hp)
• 1.8 4wd (133 hp)
• 1.5 (110 hp)
• 1.8 (144 hp)
• 1.8 flex (136 hp)

COROLLA sedan (E15_)

from 2006/11

• 1.8 vvti (137 hp)
• 2.2 d-4d (177 hp)
• 1.4 d-4d (90 hp)
• 1.4 vvt-i (97 hp)
• 1.6 dual vvti (124 hp)
• 1.33 (101 hp)
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• 2.0 d-4d (126 hp)
• 1.8 flex (136 hp)
• 1.8 vvtl-i (zze152) (136 hp)
• 1.5 4wd (105 hp)
• 1.6 cng (109 hp)
• 1.6 vvt-i (110 hp)
• 1.8 4wd (133 hp)
• 1.5 (110 hp)
• 1.6 vvti (109 hp)
• 1.8 (132 hp)
• 1.8 flex (144 hp)
• 1.8 vvti (132 hp)
• 2.4 (aze141_) (158 hp)
• 2.4 (160 hp)
• 1.3 vvt-i (86 hp)
• 1.6 (132 hp)
• 1.8 (147 hp)
• 1.8 cng (132 hp)
• 2.0 flex (154 hp)
• 2.0 (146 hp)
• 1.8 vvti (140 hp)
• 1.8 (144 hp)
• 1.8 (151 hp)
• 2.0 vvti (zre143) (139 hp)
• 2.0 vvti (zre153) (152 hp)
• 2.0 vvti (158 hp)
• 1.6 vvti (122 hp)

COROLLA Hatchback (E15)

from 2007/05

• 1.8 vvtl-i (zre152) (136 hp)

COROLLA sedan (_NZE16_)

from 2012/05

• 1.5 4wd (103 hp)
• 1.3 (95 hp)
• 1.5 (109 hp)

COROLLA station wagon (NKE16_, NZE16_)

from 2012/05

• 1.5 4wd (103 hp)
• 1.5 (109 hp)
• 1.8 (140 hp)
• 1.5 hybrid (73 hp)

COROLLA sedan (NRE18_, ZRE17_, ZRE18_, NDE18_)

from 2013/06

• 1.4 d-4d (90 hp)
• 1.6 bifuel (122 hp)
• 1.8 vvti (133 hp)
• 1.8 vvti (140 hp)
• 1.3 (99 hp)
• 1.6 (132 hp)
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• 1.8 vvt-i (151 hp)
• 2.0 vvt-i (146 hp)
• 1.8 flex (144 hp)